Mechatronics Engineering

Aditya Panchal

Building precision mechanical systems, manufacturable designs, and embedded solutions — from FEA-validated structures to DfAM-optimized 3D-printed components and automated data workflows.

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Selected Work

Engineering projects spanning analysis, manufacturing, and embedded systems.

Highlight: -42% Setup Time

All projects

EmbeddedAutomation/DataTesting/V&VRobotics/Actuation

Embedded Calibration Rig for Actuator QA

Built a compact embedded calibration rig that reduced actuator setup time by 42% and standardized pass/fail logging across revisions.

-42% Setup Time

November 7, 2025

CodeTestAnalysis

FEADFM/DFATolerance/GD&TTesting/V&V

Linear Actuator FEA & Design Optimization

Designed and validated a custom linear actuator system using iterative FEA, achieving a 2.3× safety factor while reducing mass by 18% through topology-informed material removal.

2.3× Safety Factor

September 15, 2025

CADAnalysisTest

Additive/FDMRobotics/ActuationDFM/DFAFEA

DfAM-Optimized Robotic Gripper

Developed a topology-optimized robotic gripper using DfAM principles for FDM manufacturing, reducing part count from 12 to 4 while improving grip force consistency by 35%.

12 → 4 Part Reduction

June 20, 2025

CADCodeTest

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Capabilities

Core competencies spanning the full product development cycle — analysis, manufacturing, testing, and automation.

Manufacturing Process Thinking

DFM / DFA

Tolerance Stack-up & GD&T

Test & Validation Documentation

Additive Manufacturing (FDM / DfAM)

Embedded Integration

Data Automation (VBA / Python)

Currently exploring Autodesk Inventor automation (iLogic / VBA) and advanced DfAM lattice optimization workflows.